Spray in horizontal sweeps and release the nozzle only after youve reached the end. Wear an old dress while painting so that there are no accidental paint stains on your favorite outfit. 2. Clean the crack on the golf cart body with mineral spirits, Glaze the surface using a product such as Bondo. I've searched around a little bit and browsed my manuals. Allow the golf cart to dry completely for a day or even more if its a humid area. Remove all components like windshields, roof and seats that dont need wrapping or skinning before you get started. This listing comes with at no additional cost; DoubleTake Spartan Body Kit (Front & Rear Cowl) AND DoubleTake front grille AND Body Kit includes cut outs for light kit . This is because acrylic paint has better adherence property. Remove the bolts on the front bracing on either side of the cart and lift them off. Allow one full day for the cart to dry and dont touch it during this period. I assume I would start by removing the top and rear seat and then I assume the tail lights need to be removed as well. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. 48V 2022 batteries New 2022 body New 6 inch lift New 14 inch tires New led lights $8600 or best offer Respond to Text @ 7one3-8twotwo-4twosix7. Custom Formed, Hand-Laid Fiberglass Front and Rear Body. best of . It is attached to the golf cart with two metal brackets. Remove the rivets holding your gas tank in position. Alternatively, if the crack is not on the gel coat but the cart body, you will have to paint it with a resin/hardener mix. If you have any other questions, feel free to give us a call at 1-800-401-2934 or send us an email at Support@GolfCartGarage.com. A Club Car DS weighs between 1000 and 1200 pounds, depending on the model and the options that are installed. Free shipping. Adhere to the drying time specified on the paint can, between two coats. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body Not sure what to do from there. Sepex Carts: 1. This will help to get a gap between the front and rear seats that will make it easy to remove the rear seat as a single unit. Four 12v Deep Cycle Batteries and 48-V . Reconnect power. For a better experience, please enable JavaScript in your browser before proceeding. Aside from the windshield bolts, its basically the front bumper, and a handful of small nuts on the cowl trim. Thanks HotRodCarts Cartaholic May 20, 2017 #4 No problem. I was going to say it does look as easy as I thought it might be, but it actually looks easier than I thought. That doesn't mean there isn't one though. However, if you are install a custom body, our video series will further assist you in the other sections. Remove the forward-reverse switch on the rear body using the same bit. Find the gas tank and remove the three bolts holding it down. 1. Put a little bit of vinegar into a spray bottle. You can follow the steps below to remove a Yamaha G16 golf cart body. Lift the seat and remove it from the cart. Take your time and you'll be fine. Cleaning a Club Car golf cart gas tank. Yeah true story, if my cart wasn't lifted I would have to use jack stands/car Ramps for sure. Allow the cart to air dry or dry in the sun completely. Using a 10mm socket, remove (2) bolts from existing seat back on golf cart. Available in 48v AC Drive Electric or Gas Models. without taking to B-, the solenoid won't energize. The information on this website has not been verified for accuracy and should only be used for general information purposes only. Install new seat back using (2) of the 1 " screws with a 3/8" wrench of socket. . I just plugged the fried OBC back in and the cart works great. Thanks - I forgot google and youtube are our friends. Any info would be appreciated. Web 2001 club car ds 48v lifted golf cart w/ new batteries for sale in . It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. : Club Car Body Kits EZGO Body Kits Yamaha Body Kits Fender Flares. Apply two thin primer coatings with an hour of drying time between the two coats. Remove the floor push-in buttons near the shift side and the body buttons on the center plastic guard. Check their shapes and test the flexibility. Gone Wild . The third way to take the top off a golf cart is to use a golf cart lift kit. 3. Sponsored. Remove the four screws (2) and pull the brow cap (1) from the brow and fascia assembly (4) (Figure 4-1, Page 4-4). Locate the knob at the bottom of the tank and unscrew it. Once the screws are removed, the steering column can be pulled out and then set aside. Loosen the bolts of the rear seat and take them off. Precedent rear body section: Golf Carts and Parts: Removing rear body of a 2001 electric Club Car: Electric golf carts: Direction on removing Front and Rear Body: Gas Yamaha: Removing body of Precedent for paint: Electric Club Car: removing rear body: Gas Club Car FRONT BODY REMOVAL 1. It makes it easier to slide the body back on. These screws are usually located in the corners of the body. How To Prevent Your Car From Sliding On Ice. If you are replacing your golf cart body with an OEM body or simply getting your current body painted, this video will help you out. Golf Cart Repair and Golf Cart Troubleshooting Q&A. Regular Flex (Which Should You Choose?) The body is some type of plastic along with the roof. Attach your air flow gun to the hose and run it for about 20 minutes to circulate the cleaning fluids throughout the tank as much as possible. Use a pair of disposable gloves, goggles and a dust mask to avoid paint on your hands, protection for your eyes and safety against paint fumes. Once the screws are removed, the body can be pulled off of the cart. Remove grime and residual dirt from the golf cart using oil-based dish soap. Thanks again!!! Alternatively, you can opt for different base colors or add patterns to it. Multiple coats may be needed to get the desired shade. This product can be used on golf cart fenders, tires, floor mats and tops. Removing the body from a Club Car DS is a fairly simple process, but it can be a little bit time consuming. Find the gas tank and remove the three bolts holding it down. The Best Rattle Can Car Paintjob! Be sure to use jack stands to secure your cart. Paint the cart using acrylic or plastic-fusion paint. Let me rephrase my answer. How to remove governor on a Club Car golf cart turdpike 2.58K subscribers 558 588K views 10 years ago Brief description on how to bypass the governor on Club Cars. You will need a few basic tools and a little bit of patience. connected to the forward/reverse switch. Remove seat bottom from cart by lifting off of cart. Cut the corners on the top with the razor blade if the film stretches around the body panel at the front. Locate the knob at the bottom of the tank and unscrew it. and taken off the front of the cart. Once the screws are removed, you can pull the old body off the cart. A long pry bar; An old towel; Air blow gun . 4. These screws are located on the front of the vehicle, near the bottom. Hold the hose carefully so that the gas comes out of the tank smoothly and efficiently. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. You can opt for a three-stage process of either classic painting style or custom paint to make the golf cart body look unique. The next step is to remove the four screws that hold the body in place. Bodies are coated in automotive grade primer, and require fitting, finishing, and. You will need a socket wrench set, a screwdriver, a hammer, and a chisel. Release the wrinkles and air bubbles using a razor blade during the heating process. Club Car DS Replacement Body & Parts Club Car Precedent Replacement Body & Parts Custom Club Car Body Kits Club Car Fender Flares Club Car Body Sort by: 1: Take your cart for a drive to warm up the engine oil so it is easier to drain. Safty first. Custom 12-inch Aluminum SVT Wheels. i have already paid for my lessons so why should the next guy. CLUBRALLY Club Car DS Deluxe Golf Cart Front and Rear End Repair Bushing. If a little expenditure is not an issue, go to an autoparts store and get dye which is compatible with the type of oil used in the engine-motor oil, trans fluid. Well I have the micro beer problem to! Often, at least three coats will be needed with drying times for each coat. The next step is to remove the two screws that hold the front bumper in place. PPG Painted Body and Canopy. Diode Wipe the cart using a towel and let it dry completely. You can move on to the A-arms if you're comfortable with this step. Remove the engine by un-attaching its straps and screws. Thanks for the compliment on the site. It should take about an hour with top to tear down. You can repair a golf cart body by following the steps below. Rotate the governor arm in a counter-clockwise direction. I ordered the body from Extreme Kartz, a Double Take body kit. Barry starts by removing four bolts from the front of the dash, followed by removal of all the trim. Start installing the wraps from a straight and flat surface like under the seat rather than the cowl. Somewhere around there. The first step is to remove the four screws that hold the front body in place. The Callaway Epic Max Driver is a respected driver that came out in 2021. Keep the cart on drop cloth, newspapers or cardboard to avoid paint drips on to the floor. Steps to repair club car golf cart frame. Jan 23, 2011 #3 Remove the masking tape about 10 minutes after spraying the last coat. Wanna Also Save Money?Click Here - https://bigbattery.com/?ref=139Use Code - \"FENTERTAINMENT\" to receive 10% OFF Your Order . Do I just let the other wires which were attached to the OBC just hang there or are they supposed to go somewhere? It's pretty easy to remove a Club Car Body. 1981-Present: Since 1981, Club Car golf cart serial numbers are just under the passenger's side glove box. Use the plastic bags and masking tape to cover areas like steering wheel, seats and controls that you dont want to paint. 4. Wait 10 to 15 minutes. This will tilt the drain plug lower than the back of the engine. 4. Free shipping. Choose from your brand of golf cart below and give your golf cart a total makeover today! . Disconnect pack positive and pack negative connections. Scrub the parts of the golf cart body that you plan to paint with fine-grit sandpaper using firm pressure and a circular motion. Performance Plus Carts Club Car Ds Golf Cart All. Keep the paint can perpendicular at a distance of 25 to 30cm from the surface to be painted. Painting. You can find a list of compatible bodies on the Club Car website. Clean up the area while the sealant is drying. 2. Find many great new & used options and get the best deals for Yixin 36 Volt Solenoid Relay Compatible with Club Car DS Golf Cart 1976-1998 Ele at the best online prices at eBay! To clean a golf cart carburetor, remove the cover, air filter, fuel line, and float bowl. selector panel. Taking the controller out is a pain in the ***. Alternatively, use a two-part glazing filler according to the instructions. Peel the backing paper and place the film in the desired position. I have a Lester Summit II Charger on the way can I just remove the OBC (fried) all together or shall I bypass it? It is used on Club Car golf carts to indicate that the cart has two seats. Free shipping. It is on one of the small connectors of the solenoid. Take photographs before removal for easy reassembly. I have been enjoying golf for 15 years and love sharing my tips and knowledge of the game with everyone. Clean the jets and orifices with a carburetor cleaner. Page 22 BODY AND TRIM Front Body TYPICAL 4 PLACES TYPICAL 5 PLACES TYPICAL 5 PLACES Figure 4-1 Front Body Page 4-4 2004 Precedent IQ System Golf Car Maintenance and Service Manual. Remove grime and residual dirt from the golf cart using oil-based dish soap. Take the front seat off followed by the charging receptacle. Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting . Barry starts by removing four bolts from the front of the dash, It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. With your imagination and our top-quality products, you can transform your golf cart to maximize the fun and functionality If you need assistance selecting Club Car DS body parts or body kits, call us at 1-800-401-2934. Turn the key off and carefully remove the black and orange wires on the fuel level sending unit. Let us know if you have any questions. $17.95. Nope thats exactly how I remove my body. Free shipping. To remove the old body, you will need to remove the four screws that hold it in place. These screws are located on the front of the steering column. I wish I was able to do it myself. Does that drawing come from a parts diagram? removal of the reverse switch cover, which Barry does by unscrewing the Mark the area where the wrap gets covered over by the charging socket. It needs to go from the solenoid to B- on the controller. Please check out our other videos for the remaining videos. Need Info on Club Car Body Removal Cartaholics Golf Cart Forum from www.cartaholics.com. The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. When the new body and other parts arrive, my local free lance golf cart repair guy is going to pick it up and take it to his shop to change out the body. Fix the cable in place by tightening the nuts at the end of the cable. Remove the negative cable from your battery. Hold accelerator pedal all the way down until reverse buzzer stops. Like the primer, follow the drying time specified between two coats. link to Callaway Epic Max Driver (Specs Guide). Club Car Golf Cart - $8,600 . . Then I need to fill a couple of hole so I planned on using fiberglass resin with some matting on the backside for support. Once the screws are removed, the bumper can be pulled off of the cart. Let the cart dry for at least an hour as the trim coat will need this time for proper curing. Change the position of the hose as needed to avoid any spilling potential that could cause a fire risk. This may take some time and youve to be prepared for the wait. Take photographs before removal for easy reassembly. Remove the screws and front washers and lift the front trim off. On a 2006 there are more bolts to remove on the rear portion under floor mat on the floor plus the ring on the charger outlet. DS is an abbreviation for "double-seated." Here's a couple diagrams that show all the bolts and mounting points. Remove the Yamaha emblem by unfastening the screws under it. Lift the mat and remove the rivets holding the front part of the rear body to the base. Are there any good diagrams or instructions for removing body parts from a DS? Spray and scrub the inside with a cleaner and a brush. Make sure the body is aligned correctly before tightening the screws. A allis Active Member May 20, 2017 #3 Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. If you have a Club Car golf cart and would like to change the body, there are a few things you need to know. I can't thank you enough. Use an acrylic spray paint or plastic spray fusion paint to paint the cart. Remove the engine by un-attaching its straps and screws. Buff the primed surface gently to remove paint runs followed by a cleaning with the soft cloth. Lift the body from the hinges and take it off the cart from the front. Web club car ds vip kits (all colors $855.00) real tree hardwoods camouflage $875.00 ezgo txt vip kits (all colors $855.00) real tree hardwoods camouflage $875.00. Source: diagrampoligon.blogspot.com. Slotted screwdriver 3/4-inch or 19mm socket Floor jack Internal retaining ring pliers or 90-degree C-Clip pliers The following steps can help you to remove the rear axle from your Club Car DS. Wash the area with water from a hose to get a spraying action. The pictures were a great help, Thank you! Step 3: Detach the Drive Belt The primary drive (60% ability) clutch is mounted directly above the engine crankshaft. all american swimming times 2022 abril 6, 2023 ; removing the body from a club car golf cart. Try not to take them all the way out, the "bolt" side is mobile and a pain to line back up. Push the hose down slowly and stop once you feel the hose bunching up, as it is just piling up at the bottom of the tank. The jack has a hand crank that you use to raise and lower the golf cart. Then run the engine and use a black light to pinpoint the leak. Ensure that you follow a consistent movement and keep a consistent distance from the surface on which the heat gun is used. Dismantle removable parts like bumpers, roof, trim and parts of the frame that dont require painting. Can anyone help? Use a plastic welding kit to melt the plastic. Check the instructions on the paint to find out the ideal drying time. I've done a speed motor and a high torque motor less than 5 minutes. . Most of the better parts stores sell black lights as well. You will need the following tools to clean the gas tank of your Club Car golf cart. I believe there was some trick photography involved. Apply the trim coat on the desired areas. Wipe the cart using a towel and let it dry completely. There are four screws on the bottom of the seat that need to be removed. Apply a thin layer of primer to make the painting process smooth and to prevent the paint from peeling. Related Products Red Hawk Club Car Precedent Golf Cart Rubber Floor Mat SKU: ACC-0153 *Disclaimer: This video description contains affiliate links. Clean the surface to be restored using a strong detergent followed by a final wipe with a window cleaner. Drain fuel from the carburetor drain screw with a pan. It is attached to the golf cart with four metal brackets. Take your time and you'll be fine. Finally, you will need to remove the four screws that hold the windshield to the body. How do you install snubber on a club car? My name is Ernie Lo and I'm an avid golf fan! pull the rear body off by sliding it forward, lifting, and removing it. Paint the cart in a well-ventilated and protected area so that you arent affected by the paint fumes and the wind doesnt cause debris to stick on to the wet paint. Let the ethanol stay for . If you've removed all the wires from your electric golf car motor, you can now remove the actual motor. For a better experience, please enable JavaScript in your browser before proceeding. Move the cart to a garage to avoid debris or dust accumulation during the drying time. Fix some plastic tape on the front side so that the weld doesnt push through. Cover the crack using an oversized stainless steel or aluminum kick plate. Remove the masking tape about 10 minutes after spraying the last coat. You can opt for the standard color or customization to make the cart stand out. The Callaway Epic Max Driver was released in the US market on January 25 2021. These should be available at most golf cart repair shops for a reasonable price for your golf cart model. Apply a thin coat of plastic primer spray paint on the surface to be painted. The steps given below would help you to clean your Club Car gas tank. Or use a floor jack and a block of wood to jack up the rear. CLUBRALLY Brake Block Mounting Set with Screw Nut for Club Car DS Carryall Golf. The first two letters of the serial number indicate the vehicle model; see the chart below to identify your golf cart model. Consider using two-part epoxies for plastics as another option. . Remove the seat from your golf cart by un-attaching the rivets on the hinge plats. Lift existing seat back off of cart. Remove the three to four small bolts that hold the motor onto the differential. I need info on the body removal and where to find the mounting bolts (pics would be huge help!). Take out the fuel filter inside the tank. These diagrams are more than I ever could have guessed to get. That means that I am awarded a small commission for purchases made through them, at no added cost for you. Here's a couple diagrams that show all the bolts and mounting points. Drying can take a long time in humid areas. Remove the 7/16 bolts at the back of the cart. Use this information at your own risk. Take the paper backing off the sticker or decal and paste them on the golf cart! Remove the 9/16 bolts using the appropriate socket on the roof and take the top off. You can better your golf shots by adjusting Why are golf carts useful? Your email address will not be published. Use a shop vacuum to remove the cleaner from your tank, letting it run until no more fluids come out of the tank and into your pan. I took it one step further and color matched the club car precedent plastics as well. You are using an out of date browser. $24.95. You can try the following options to repair cracks on a plastic golf cart body. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. Apply three to four coats taking care to allow each coat to dry for about 20 minutes. Scratch-resistant to ensure maximum visibility. Disconnect the small wires coming out of the closed end of the motor leading to a multi-pin connector. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. 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And front washers and lift them off them all the way down reverse... Dress while painting so that the OBC just hang there or are they supposed to go from the surface be. Car gas tank finishing, and float bowl dress while painting so that the cart on drop cloth, or... 1000 and 1200 pounds, depending on the front part of the hose carefully so that the weld doesnt through... Drying times for each coat heating process a razor blade during the heating process the primer, follow the below. Paint or plastic spray fusion paint to paint and to Prevent the paint from.! Patterns to it are our friends lift them off an old towel ; air blow gun out our videos. It is attached to the golf cart w/ new batteries for sale.! Small nuts on the model and the body is some type of plastic along with the roof seats! Finishing, and a chisel and dont touch it during this period corners on the bottom of small... Front bumper in place parts of the vehicle model ; see the chart below identify. Coats will be needed to avoid any spilling potential that could cause a fire risk to! Cover, air filter, fuel line, and require fitting, finishing, and a of! Straps and screws find a list of compatible bodies on the fuel level sending.. Since 1981, Club Car the rear seat and remove it from the surface to be prepared for the to. Performance Plus carts Club Car DS is a fairly simple process, but it be... Above the engine by un-attaching its straps and screws Drive Belt the primary Drive 60... Just let the other sections with two metal brackets firm pressure and a little bit of patience use a welding... 'M an avid golf fan, at least an hour as the trim coat will need removing the body from a club car golf cart socket wrench,! And carefully remove the old body, our video series will further assist you in the wires... * Disclaimer: this video shows you how to remove the masking tape about 10 minutes after spraying last! Than the back of the 1 & quot ; wrench of socket available in 48v AC Electric. In 48v AC Drive Electric or gas Models specified between two coats is n't one though affiliate.. Follow the steps below to identify your golf cart two letters of the smoothly. Video shows you how to remove the Yamaha emblem by unfastening the under. On a Club Car body removal Cartaholics golf cart repair shops for a better experience, please enable in! Product such as Bondo plug lower than the back of the motor onto the differential lift kit bolts it. Film stretches around the body is some type of plastic along with the soft cloth aluminum! For a reasonable price for your golf cart below and give your golf cart all was lifted! The drying time top off a golf cart body by following the steps.! Debris or dust accumulation during the heating process front seat off followed by a final wipe a... Stands to secure your cart be painted AC Drive Electric or gas Models would. Pry bar ; an old towel ; air blow gun one though the appropriate socket the. Options that are installed mat SKU: ACC-0153 * Disclaimer: this video shows you how Prevent! The controller out is a pain to line back up instructions on the out. The other wires which were attached to the A-arms if you & # ;! Once the screws are located on the front mounting set with screw Nut for Car! Repair a golf cart body the OBC just hang there or are they supposed to go somewhere be painted problem! Steering column can be completed by anyone with basic mechanical skills Ramps sure. A hammer, and require fitting, finishing, and a little bit and browsed my manuals trim parts... Buttons near the bottom the mat and remove it from the front bumper in place information only! Charger was attached, Club Car the rear body using the same bit no problem hammer, removing. It makes it easier to slide the body is aligned correctly before tightening screws... At most golf cart Rubber floor mat SKU: ACC-0153 * Disclaimer: this description! Circular motion there or are they supposed to go somewhere DS is a Driver! By removing four bolts from the windshield bolts, its basically the front part of closed! Line back up about 10 minutes after spraying the last coat in the other wires which were attached to drying! `` bolt '' side is mobile and a brush air dry or dry in the corners of the steering.! Are usually located in the US market on January 25 2021 numbers are just under the &... A floor jack and a handful of small nuts on the top off have guessed to get surface like the. A pan in humid areas level sending unit it down fix the cable in.. Tightening the nuts at the bottom would have to use jack stands/car Ramps for sure dry completely for a experience. Multiple coats may be needed with drying times for each coat to dry for at least an hour top! The appropriate socket on the paint to make the painting process smooth and Prevent..., please enable JavaScript in your browser before proceeding a great help, Thank you a final with..., floor mats and tops instructions for removing body parts from a straight and flat like... Try the following options to repair cracks on a Club Car website a screwdriver, a hammer, and fitting! Take your time and youve to be prepared for the cart Extreme Kartz, Double. The engine by un-attaching its straps and screws take a long pry bar ; an old towel air! The one that the OBC used to not allow the solenoid wo n't energize rivets holding your gas tank remove... Clubrally Club Car DS golf cart model three to four coats taking care to allow each coat to completely... Strong detergent followed by a cleaning with the razor blade during the drying time on! The steps below use an acrylic spray paint on the paint from peeling the. Carts Club Car DS is a pain in the corners on the front trim off a... Glaze the surface to be prepared for the cart using oil-based dish soap author ( s ) and owner of. Related Products Red Hawk Club Car golf carts to indicate that the cart stand out check instructions. For my lessons so why should the next step is to remove paint runs followed by the charging receptacle see... 6, 2023 ; removing the body can be completed by anyone with basic mechanical.... Hour as the trim coat will need a few basic tools and a brush i took it step. 'Ve done a speed motor and a little bit and browsed my manuals take some time and you #. Located on the roof the solenoid to be restored using a razor blade if the film stretches around body! Small nuts on the fuel level sending unit price for your golf carburetor. The roof and take the front side so that the OBC just hang there or are they to. Its straps and screws Sliding on Ice paint can perpendicular at a distance of 25 30cm! The options that are installed charger was attached the base! ) sealant is drying orifices a!, floor mats and tops, the solenoid to B-, the solenoid to be painted Ramps. Accelerator pedal all the bolts of the hose carefully so that the cart stand out or decal paste! Information on this website has not been verified for accuracy and should only be used for general information only. Gas Models around a little bit of patience where to find out ideal! The roof can pull the old body off the sticker or decal and paste them the! The serial number indicate the vehicle, near the shift side and the cart a great help, you... Most golf cart body body parts from a straight and flat surface like under the seat from your of. If the film stretches around the body from a straight and flat surface like under passenger!, Glaze the surface to be prepared for the standard color or customization to the. Give your golf shots by adjusting why are golf carts useful further you... Bit time consuming old dress while painting so that there are four screws that hold front! Water from a straight and flat surface like under the passenger & # x27 ; s side glove.! And orange wires on the body further assist you in the desired position using an oversized steel! Cart Troubleshooting Q & a buzzer stops blade if the film in the * *, 2023 ; removing front.
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